Elastic Screen Printing

Elastic Screen Printing

Screen printing, also known as serigraphy, is a printing technique used to create high-quality, durable and versatile prints on a range of surfaces. At our company, we specialize in producing high-quality screen printing products that are perfect for a variety of applications.

Description
Our Factory

 

Founded in 1991, Jiangsu Golden Autumn Group is one of the world's leading manufacturers of garment accessories serving customers all over the world. The products are widely used in intimate apparel and sportswear. The company has advanced manufacturing facilities and technologies. Complete processes including yarn twisting, covering, yarn dyeing, crochet, weaving, warp knitting, after-dyeing and printing are all under one roof.The company was founded in 1991 and started from ordinary elastics; year 2000, started to develop all kinds of jacquard elastic and were among the earliest factories producing jacquard elastics in Jiangsu province; year 2004.

 

Why Choose Us

Our product

Narrow lace trim, wide lace trim, lace fabric, lace post-processing, collar lace, embroidery trim, embroidery fabric, post-embroidery work.

Production market

Successfully passed audit by disney, wal-mart, uniqlo, and attracted customers from all over the world, turnover has reached 250 million yuan in recently two years.

Our certificate

The company employed automation and information technology to continuously improve production. Committed to quality improvement and environmental protection. Jiangsu golden autumn group is iso9001, iso14000, 0eko-tex standard 100(class 1) and grs, bsci,tqp certified.

Our service

To provide clients with professional design, research and development and other technical consulting, sample support, enterprise introduction, credit certificate, etc. The professional quality inspection and quality records to ensure the quality of each process during the whole product manufacturing process.

 

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Screen printing adopts eco-friendly silicone,glue ink or water ink.It can bringembossed effect on product surface.Screen printing can be produced by eitherautomatic screen printing machines or by manual machines.
 

 

What is Elastic Screen Printing

 

 

Screen printing, also known as serigraphy, is a printing technique used to create high-quality, durable and versatile prints on a range of surfaces. At our company, we specialize in producing high-quality screen printing products that are perfect for a variety of applications.Our screen printing products are made using the latest technology and equipment,and are ideal for a variety of applications, including promotional materials, signs and banners, and custom t-shirts and apparel. We offer a wide range of colors and design options to ensure that each product is unique and eye-catching.

 

 
Benefits of Elastic Screen Printing
 
01/

Flexible printing method
Elastic screen printing is one of the most flexible printing techniques in existence. This is because you can use surfaces of various materials (paper, plastic, fabric, metal, wood, glass, etc.).

02/

Strong coverage of ink layer
With elastic screen printing, you can also print pure black paper on a white surface and thus create a stronger image that appears three-dimensional. This effect can help your designs stand out (literally!) and seem more unique when you display them as artwork.

03/

Resistant to changes in sunlight or temperature
Changes in sunlight or temperature have no effect on designs created through elastic screen printing. Therefore, you don't have to use this method in a specific type of room with certain lighting or temperature conditions. On the other hand, designs created through other methods such as digital printing normally start to fade after a given level of exposure to sunlight.

04/

Can be done manually or via machine
Another major advantage of elastic screen printing is the fact that it can be done either by hand or by using a special machine. Other printing methods can only be completed by using one or the other. When selecting a elastic screen printing press, be sure to consider factors such as budget and space.

05/

Most types of ink can be used
Man holding elastic screen printing block with blue inkscreen printing can also be done by using most types of ink, including water-based ink, discharge ink, and plastisol ink (which is versatile, durable, and thick), as well as pvc and phthalate-free ink. Water-based ink soaks into the fabric's fibers and is the perfect option if you're a beginner printer, while plastisol ink provides clear detail and is easy to mix.

06/

Strong adhesion
The adhesion level in elastic screen printing is also stronger than it is in other methods. This means your designs can turn out sharper, regardless of the material of the surface you're using or the size and shape of the design itself. You can use various types of adhesives, including spray and pallet spray adhesives, for elastic screen printing.

 

Types of Elastic Screen Printing

 

Grayscale Printing
This screen printing type is an impressive technique for printing full-color images as one-color half-tones or greyscales. However, the prints appear with great details when more dots are in the half-tone. This process differs from a black-and-white method. It extracts only the color scales, CMY, or RGB in shades of grey. Greyscale printing is a cost-saving screen printing method generally used to print designs in white and black on fabrics.

 

Spot-Color Printing
Spot-color screen printing is the most used technique by manufacturers and product designers. It uses the ink's stock colors by printing it via the mesh's stencil. The spot color technique is more straightforward than most screen printing techniques and creates a brilliant solid spot of color. It is a perfect option for printing on hoodies, jackets, and t-shirts.

 

CMYK (4-color Printing)
The CMYK or 4-color printing is the most complicated screen printing type. It usually involves four primary colors: black, magenta, cyan, and yellow. The combination of these colors forms the color tones needed. Although you can combine the colors manually, it is advisable to mix them automatically to get the best results.

 

Duotone Printing
The Duotone printing method combines two half-tones to print the same image using two colors. It prints the first black half-tone with black ink while using color ink to print the second half-tone. This printing method is identical to sepia-toned print in photography. It offers an artsy and elegant effect.

 

 
Application of Elastic Screen Printing
1. Glass & ceramic

Today, elastic screen printing continues to play a significant role in the production of glass & ceramic products for both industrial and consumer applications. Elastic screen printing is unique because the process can overcome significant challenges faced by glass decorators. Click here to learn more.

2. Electronics printing

The printed electronics industry is currently witnessing exponential growth as the demand for tech devices escalates-and elastic screen printing continues to be a lean, efficient and reliable production option due to improved printing techniques, equipment and materials. Click here to learn more.

3. Textile printing

Chromaline knows that today's textile printers are looking for stencil systems that go beyond ink resistance and on-press durability-screen making and screen turn-around are just as important. Textile printers need emulsion solutions that can lower costs, increase efficiency, and help deliver a greater volume of high quality products. Click here to learn more.

4. Graphics printing

With the ability to screen print almost every design or text onto any substrate or 3-dimensional object, the capabilities for today's graphic printer appear to be limitless-but not without challenges. Emulsion selection and performance is a critical component for the success of every graphic application. Click here to learn more.

5. Alpha stencils

In response to exponential growth in the printed electronics industry, chromaline has developed a suite of stencil and substrate materials for advancing elastic screen printing capabilities for micro-circuit applications. Working together, chromaline's printed electronics materials provide comprehensive solutions for the growing number of conductive ink technologies and diverse pe applications. Click here to learn more.

 

How to Choose Elastic Screen Printing

Assess Experience and Reputation
Now that you've compiled a list of potential screen printing companies, it's time to dig deeper and assess their experience and reputation. This step is crucial because the right combination of expertise and a stellar track record can make all the difference in the quality of your final printed products.

 

Review Portfolio and Samples
Once you've shortlisted potential screen printing companies based on their experience and reputation, the next step in finding the best screen printing company for your needs is to dive into their portfolio and examine their samples. This step is like taking a test drive before buying a car-it gives you a firsthand look at the quality and style of their work.

 

Inquire About Pricing
As you narrow down your list of potential screen printing companies, the next crucial step is to inquire about pricing. By being diligent in your inquiry about pricing, you can make an informed decision that aligns with your budget while ensuring the quality and satisfaction of your custom apparel project.

 

Review Terms and Contracts
As you approach the final stages of selecting a screen printing company, reviewing all terms and contracts associated with your project is crucial. This step ensures that you clearly understand the agreement and sets the stage for a successful partnership.

 

Sign with Confidence
Once you are satisfied with the contract terms and have clarified any questions or concerns, sign with confidence. Keep a copy of the signed contract for your records. This comprehensive approach to contract review ensures that your partnership with the screen printing company is founded on clear communication, legal protection, and a shared understanding of project expectations.

 

Process of Elastic Screen Printing
 

Design Drafting
The first thing you need in the silk screening process is the original image or text from which the printer will make copies of the design. Then, the prints of the selected design or pattern are on a transparent acetate film.

 

Choose and Prepare the Mesh Screen
The next step is to choose a mesh screen for the silk screening operation. However, it would help if you chose a mesh screen based on the material or fabric type for the printing and the design complexities. After then, cover the mesh screen with a light-sensitive emulsion layer.

 

Expose the Emulsion Paint to Light Source
Place the acetate sheet carrying the design on the mesh screen, exposing both to bright light. It helps to harden the emulsion paint. If the design uses several colors, you should consider using a different mesh screen for each color ink.

 

Prepare the Stencil
The screen area not covered by the printed design hardens after some time, while any emulsion part not hardened by the concentrated light gets washed away. It creates an excellent imprint of the desired design on the mesh screen. The screen is thoroughly dried after the wash-up while the stencil is processed for subsequent use.

 

Prepare for Screen Printing
Set up the mesh with the design on the printing press with screws. Usually, manufacturers have used manual and automatic presses. So, an automatic printing press is your best option when your project requires multicolor printing. The fabric or any other material to be printed on is set on a printing board underneath the screen.

 

Print the Design
Lower the screen to come close to the fabric while you pour the ink on the screen. Use a squeegee to press the ink from the screen onto the object carefully. The ink forms the design's imprints onto the fabric when the ink goes beneath the screen to the material. When printing multiple objects, you must position a new object or substrate under the screen and repeat the process.

 

Heat-Cure and Finish the Print
The transferred pain on the item dries up entirely with the help of a dryer. After drying, you must wash and check the final product for residue before pushing it to the market. Also, you must wash off the mesh screen with chemicals and prepare it for subsequent use.

 

How to Maintain Elastic Screen Printing

 

 

1.Having vinyl or latex gloves on hand will make it easy for you to keep things clean. Another great tip is to have shop rags or old t-shirts around for cleaning. Having them in an easy to reach place will save you tons of headaches when a spill occurs.

2.Have a dedicated place for all of your tool including squeegees, ink scoops, tape etc. So that they are easily accessible and you don't waste time looking for them.

3.Label everything. From custom ink mixes to screens and tools. Being organized saves time and money.

4.Clean, label and store screens in an easy to find manner. Storing screens alphabetically is a great system that will help you find your clients screens with ease.

5.Dirty shops can equal dirty garments. If you have an area where you fold garments after printing, make sure the area is always clean. It is very easy to get ink or dirt on freshly printed shirts.

6.Keep backup parts on hand so you can always keep printing. There is nothing worse than having production halt because you are waiting for a part to arrive. Keep an inventory list and update it often so you will always have spare parts on hand.

 

Factory Pictures
 

 

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FAQ
 

Q: How to screen print on stretchy material?

A: Add some stretch ink to the base and test how the inks and dyes behave based on your chosen garment. Once you have a solid dye-migration blocking layer, it's FN-INK™ Stretch's time to shine. You can print it in several ways. If the garment won't stretch too much, add FN-INK™ Stretch to colors (up to 25% by weight).

Q: What is the difference between screen printing and flex printing?

A: Comparison Between Flexo Printing & Screen Printing.However, screen printing may not be as cost-effective as flexo printing when it comes to high-volume production. The process is generally slower, as each colour requires a separate screen, adding time and complexity to the printing process.

Q: Can Lycra be screen printed?

A: The liquid is screen printed directly onto garments made with LYCRA® fiber, which eliminates the need for heavy fabrics or sewn-in panels. Now you can use lightweight, breathable fabrics to create apparel that meets the consumer's need for comfortable, targeted support.

Q: Can you heat press elastane?

A: These types of synthetic fibers are also very colorfast. Lycra, spandex, and elastane are in yoga pants, leggings, compression wear, swimsuits, and socks. If decorating with a heat transfer product, the magic temperature to prevent scorching on these materials is typically 300 degrees F.

Q: Can you DTF on spandex?

A: Unlike traditional heat transfer methods, DTF transfers involve the use of special films, inks, and heat presses to produce stunning prints. In this blog, we'll delve into the step-by-step process of applying DTF transfers to different materials, including cotton, spandex, denim, canvas, and nylon.

Q: Which device is used for Flex printing?

A: Plotter is the device is used for printing building plan, flex board. Plotter is like printer but it uses , pen , pencil , marker or some other writing tool to draw vector graphics. It was once used for CAD ( computer aided design) but now it has been made obsolete by wide phase printers.

Q: Is sublimation better than screen printing?

A: Sublimation is perfect for printing garments from seam to seam, while screen printing is best for printing a small design on a garment. Sublimation printing embeds the ink into the fabric, while in screen printing, the ink sits on top of the fabric.

Q: What is the old method of screen printing?

A: Early History of Screen Printing.Most historians agree that they came from China during the Song Dynasty (960AD), a period of great artistic advancement. Their technique used a finely woven mesh and block stencils to transfer intricate designs onto fabric. Screen printing soon spread to neighboring Asian countries.

Q: What fabric is not good for screen printing?

A: Other common examples of synthetic fabrics to avoid for screen printing include acrylic, rayon, and acetate. Generally, these fabrics are heat-sensitive and/or tend to easily shrink.When screen printing on our 0813, or any leggings, you need to be mindful of the stretch in fabric. For this test, we used a special ink additive or an ink mix, to make sure the print was smoothly applied and in order to glide with the movement of the body once worn.

Q: Can you screen print rubber?

A: Soft top rubber is renowned as the most widely used printing surface for automatic screen printing machines. Its advantages have been proven by top printers, but the traditional method of using contact adhesive for replacement has posed environmental concerns due to its caustic nature.

Q: What temperature does spandex melt at?

A: About 240°C.
Spandex fibers are damaged at high temperature. The melting temperature for spandex is about 240°C. high temperature from washing bath and dryer causes more spandex breakage.

Q: What is the lifespan of a screen print?

A: In general, a well-executed screen print on high-quality materials can last for several years, even with regular use and proper care. For clothing items like T-shirts or hoodies, under normal wear and care conditions, screen prints can endure dozens of washes without significant fading or cracking.

Q: What is backlit flex printing?

A: Backlit flex printing service is used when you have lights pointing in the back of the banner. It is white opaque substrate with 510 gsm thickness. Backlit Flex Banners are specially coated for digital printing.

Q: Are heat transfers as good as screen printing?

A: A screen print will soak into the fabric, which makes it more durable. Also, screen prints often yield better quality results than heat press transfers because the layered colors penetrate the fabric. Screen prints, however, are only economical for large volume orders compared to heat transfers.

Q: Is silk screen the same as screen print?

A: The short answer is no; there is no difference. The two terms refer to the same technique, screen printing is just the newer term, and silk screening is an older term. Understanding this method when compared to heat pressing is very important if you want the perfect apparel for your organization or upcoming event.

Q: Can you put screen printing in the dryer?

A: Screen printed shirts can be tumble dryed on low, but we recommend hanging to dry to avoid shrinking, fading, and the garment becoming bobbly.

Q: Which lasts longer, DTF or screen printing?

A: Direct-to-Film (DTF), a digital technique, provides cost-effective, high-quality, full-color prints. With proper care, screen prints resist fading and survive many washes, often longer than the garment itself. DTF prints, while also durable, can fade faster under harsh washing or high temperatures.

Q: What is closest to screen printing?

A: Sublimation printing whether on standard polyester T-shirts or on a range of sportswear is a good alternative to screen printing when your design requires a larger print area than screen printing allows.

Q: Why are my screen prints cracking?

A: As for the cracks, all water-based acrylic inks, if used with low thread count screens, tend to develop cracks after drying. This means that the layer of ink, due to its thickness, doesn't expand along with the fabric as it expands, and so it splits.

Q: Can you heat press spandex?

A: While heat transfer can be used on spandex, it is not typically advised. The high temperatures required for heat transfer can potentially damage the spandex material, causing it to melt or lose its elasticity.A2: When screen printing on polyester, it is recommended to use specialized plastisol or water-based inks. These inks are designed to adhere well to polyester fibers and provide vibrant, durable prints.

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